| Cleaner Type | Secondary Cleaner |
| Blade Material | Stainless Steel |
| Belt Width | 650 mm |
| Mounting Location | Head Pulley |
| Tensioning Type | Spring Loaded |
| Max Belt Speed | 2 m/s |
Industrial conveyor belts operating in mining, cement, and bulk material handling facilities face one persistent problem — carryback. Even a thin layer of material sticking to the belt’s return side causes belt misalignment, idler damage, structural buildup, and unnecessary downtime that costs production facilities thousands of rupees per shift. The Secondary Belt Cleaner in Zawar manufactured by Mouldtech Industries is engineered specifically to eliminate carryback at the secondary cleaning stage, working in combination with Primary Belt Cleaners in Zawar to ensure the belt surface returns clean on every rotation. Procurement teams across Gujarat, Rajasthan, and Maharashtra who manage high-tonnage conveyor systems recognise that secondary cleaning is not optional — it is a critical operational requirement for long belt life and zero-spillage compliance.
Mouldtech Industries, headquartered in Rajkot, has supplied industrial-grade Secondary Belt Cleaners to processing plants, mineral handling facilities, and OEM conveyor manufacturers across pan-India for over a decade. The company operates from a 12,000 sq. ft. manufacturing facility equipped with precision fabrication lines, polyurethane moulding bays, and a dedicated quality inspection cell. Every Secondary Belt Cleaner in Zawar leaving the facility is subject to dimensional inspection, blade hardness testing, and fitment verification before dispatch — ensuring the product performs under continuous duty cycles without premature wear or blade detachment.
What separates a production-grade Secondary Belt Cleaner in Zawar from generic market alternatives is material science and manufacturing precision. Mouldtech Industries produces secondary cleaners using polyurethane blades ranging in Shore A hardness from 60A to 85A depending on the application — harder grades for dry abrasive materials like limestone and silica, softer grades for sticky or damp materials like coal fines and clay. The blade mounting system uses a torsion spring tensioning mechanism fabricated from IS 2062 structural steel with hot-dip galvanised finish, providing consistent blade-to-belt contact pressure between 2.5 to 4.5 N/mm² across the full belt width.
Belt widths serviced range from 500 mm to 1800 mm, making these cleaners compatible with the majority of standard conveyor configurations used in Rajasthan mining operations, Gujarat ceramic and chemical plants, and Maharashtra cement and aggregate facilities. The blade tip profile is designed with a 10° leading-edge angle to prevent belt gouging while maximising the scraping efficiency of fine material layers. Frame construction is in MS or SS 304 depending on the corrosion environment, with all weld joints radiographed or ultrasonic-tested per IS 7307 standards for structural integrity under dynamic loading. Facilities running high-impact loading zones on the same conveyor line also source Impact Bed Assembly and Impact Pads in Zawar from Mouldtech Industries to complete the conveyor protection system end-to-end.
Buyers looking to buy Secondary Belt Cleaner in bulk from manufacturer in India will find Mouldtech Industries capable of fulfilling consignments of 50 units to 500 units per month depending on specification, with lead times of 7 to 21 working days depending on blade grade and frame material. OEM conveyor manufacturers in Ahmedabad and Vadodara routinely place quarterly supply agreements with Mouldtech Industries for standardised cleaner assemblies that are pre-fitted and dispatched as complete kits ready for site installation — the full Secondary Belt Cleaner range for Vadodara is available with application-specific blade grade selection.
Industrial buyers in India today operate under procurement policies that demand supplier certification as a baseline — not a bonus. Mouldtech Industries holds ISO 9001:2015 certification for its quality management system, covering design, manufacturing, inspection, and dispatch of all industrial conveyor components including the Secondary Belt Cleaner in Zawar. The company is also registered under MSME and aligns with Make in India manufacturing guidelines, making it eligible for government and PSU procurement through GeM portal sourcing.
For certified Secondary Belt Cleaner manufacturer in Gujarat Maharashtra Rajasthan, factory audits conducted by OEM clients from Morbi, Jaipur, and Pune consistently return Supplier Qualification scores above 92% on dimensional consistency, material traceability, and documentation compliance. Every production batch is accompanied by material test certificates for polyurethane blades and structural steel frames, inspection reports, and packing lists formatted for GST-compliant invoicing. This documentation chain satisfies the procurement requirements of both private industrial groups and public sector enterprises operating bulk material handling systems.
The industrial-grade Secondary Belt Cleaner product range from Mouldtech Industries carries product-level quality data sheets specifying blade abrasion resistance (DIN 53516 tested to less than 120 mm³ volume loss), tensile strength above 18 MPa, and elongation at break above 350%, confirming the blades withstand the mechanical and chemical stresses present in mineral and bulk material conveyor environments. B2B distributors across India stocking conveyor components for resale to processing plants have listed Mouldtech Industries as their preferred OEM supplier India for secondary cleaning assemblies precisely because of this documented quality consistency.
The question most procurement managers in Maharashtra, Rajasthan, and Gujarat ask when evaluating a new supplier is straightforward — can you deliver on time, every time, at specification? For industrial consumables India, supply chain reliability is often more commercially significant than unit price. Mouldtech Industries operates a dedicated warehouse dispatch system with inventory pre-positions for standard blade grades and frame configurations, allowing same-week dispatch on repeat orders. For buyers in tier-2 industrial cities — including Morbi, Rajkot, Vadodara, and Jaipur — the company’s pan-India logistics partnerships ensure 3-to-5 day transit for standard consignments with full tracking visibility.
For large manufacturing facilities evaluating the best Secondary Belt Cleaner supplier for industrial use India, Mouldtech Industries offers application engineering support before order placement — reviewing the buyer’s belt specifications, material type, conveyor inclination angle, and ambient environment to recommend the correct blade hardness grade and tensioning mechanism. This pre-sale technical consultation reduces the incidence of wrong-spec orders and ensures the cleaner operates within designed parameters from first installation. Replacement blade kits are also available separately, allowing facilities to change only the wear element without replacing the full assembly — reducing ongoing maintenance cost per conveyor line.
The company’s B2B manufacturing supply India model supports direct factory-to-buyer supply, eliminating distributor markups for bulk orders above 20 units. Buyers managing manufacturing supply chain procurement for multi-plant operations — say, a cement group running plants in Rajasthan and Maharashtra simultaneously — can consolidate orders for standardised specifications and receive unified dispatch with single-invoice documentation, simplifying plant-wise cost allocation.
When industrial procurement teams evaluate B2B product sourcing India for conveyor components, the post-sale dimension of the supply relationship carries significant weight. Mouldtech Industries supplies Secondary Belt Cleaners in Zawar in manufacturer-standard packaging — blade assemblies individually wrapped in UV-resistant poly film, frame components secured in wooden crates with foam padding, and complete sets palletised for forklift handling at the buyer’s receiving dock. All shipments include installation reference drawings, blade torque specification sheets, and recommended inspection intervals to support site maintenance teams.
Export-readiness is maintained for buyers in India’s SEZ units and for companies sourcing for international project deployments. The company’s documentation package — commercial invoice, packing list, country of origin certificate, and quality inspection report — is structured to meet customs clearance requirements for most export destinations. For certified industrial supplier verification required by international procurement offices, Mouldtech Industries can provide third-party factory audit reports on request.
After-sales support is available through dedicated account management for B2B clients placing regular volumes. Technical queries related to blade wear rate, cleaning efficiency drop, or tensioner adjustment are addressed within 24 hours by the company’s product support team. Facilities in Ahmedabad, Vadodara, Morbi, and Jaipur that have been sourcing from Mouldtech Industries for multiple years report average blade service life of 8 to 14 months under normal operating conditions — a benchmark the company backs with documented field performance data rather than marketing estimates. Industrial procurement teams ready to evaluate supply terms can contact Mouldtech Industries directly for technical consultation, pricing, and bulk order discussions.
+91-9998003813
info@mouldtechindustries.in
A Secondary Belt Cleaner is a scraping device installed on the return side of a conveyor belt, positioned after the primary cleaner, to remove residual material that the primary stage misses. In Zawar and across Rajasthan's mining and mineral processing sector, carryback from limestone, zinc ore, or coal fines causes idler clogging, belt damage, and spillage accumulation. A properly tensioned industrial-grade Secondary Belt Cleaner reduces carryback to under 0.5% of total material throughput, protecting conveyor infrastructure and reducing housekeeping costs significantly.
Haan, Mouldtech Industries ka Secondary Belt Cleaner Ahmedabad ke ceramic, chemical aur bulk material handling plants ke liye fully suitable hai. Blades polyurethane material mein available hain — 60A se 85A Shore hardness tak — jo different material types ke liye optimise hote hain. 500 mm se 1800 mm belt width tak ke configurations supply kiye jaate hain. Company Ahmedabad ke OEM conveyor manufacturers ko quarterly supply contracts ke through serve karti hai, aur ISO 9001:2015 certified quality documentation ke saath deliver karti hai. Bulk orders pe direct factory pricing available hai.
Vadodara ke industrial procurement managers ko supplier evaluate karte waqt teen cheezein dekhni chahiye — ISO certification, material test certificates, aur on-time delivery track record. Mouldtech Industries, Rajkot se operate karne wali ek certified Secondary Belt Cleaner manufacturer hai jo Vadodara ke liye 3-5 din mein delivery deti hai. IS 2062 structural steel frames, DIN 53516 tested polyurethane blades, aur complete documentation ke saath supply hoti hai. OEM aur B2B bulk orders ke liye dedicated account manager assign hota hai jo technical support bhi provide karta hai.
Mouldtech Industries supplies Secondary Belt Cleaner blades in polyurethane grades ranging from 60A to 85A Shore A hardness. Softer grades (60A–70A) are specified for wet, sticky, or low-abrasion materials such as coal fines and clay in Rajasthan and Maharashtra operations. Harder grades (75A–85A) are recommended for dry abrasive bulk materials including limestone, silica, and mineral ores. All blades are DIN 53516 tested for abrasion resistance below 120 mm³ volume loss, with tensile strength above 18 MPa. Buyers in Gujarat and pan-India can request grade-specific material test certificates with every consignment.
Morbi ke ceramic tile aur sanitary ware manufacturing plants mein raw material conveying ke dauran belt pe material carryback ek common problem hai jisse idler jamming aur belt damage hota hai. Mouldtech Industries ka industrial-grade Secondary Belt Cleaner is problem ko efficiently solve karta hai — torsion spring tensioning mechanism belt width ke across uniform pressure maintain karta hai. Morbi ke buyers directly Mouldtech Industries, Rajkot se contact karke B2B bulk pricing le sakte hain. Minimum order 5 units hai aur lead time 7 to 14 working days hai depending on specification.
Mouldtech Industries operates an ISO 9001:2015 certified quality management system covering raw material inspection, blade moulding, frame fabrication, dimensional verification, and pre-dispatch testing. For bulk orders serving multi-plant operations in Rajasthan, Gujarat, or Maharashtra, the company maintains batch traceability — each consignment carries material certificates, hardness test records, and inspection reports. OEM clients placing 100+ unit orders receive a pre-production sample for fitment approval before full batch manufacture. This structured process ensures specification consistency across all plants receiving supply, regardless of dispatch location within India.
Under normal operating conditions — moderate belt speed (1.2 to 2.5 m/s), standard abrasive material, and correct tensioner setup — Mouldtech Industries' polyurethane Secondary Belt Cleaner blades achieve a service life of 8 to 14 months in Zawar, Rajasthan, and comparable Indian mining environments. Harder grade blades (80A–85A) in high-abrasion dry mineral applications may require replacement at 6 to 8 months. The company supplies standalone replacement blade kits separately, so facilities in Gujarat and Maharashtra can replace only the wear element without purchasing the full assembly, significantly reducing per-conveyor maintenance cost over the equipment's lifecycle.